What Causes Overburning of Electrode Paste in Submerged Arc Furnace?

Understanding the causes of electrode paste overburning is crucial for maintaining the efficiency and safety of industrial processes. In this article, we will explore the various factors that contribute to this phenomenon, providing a comprehensive analysis to help you identify and prevent overburning incidents. Analysis of Electrode Overburning Accidents: Non-compliant Electrode Paste, Low volatile matter can […]

What Are the Heat Sources for Heating Electrode Paste in a Calcium Carbide Furnace?

In the production process of calcium carbide furnaces, the baking of electrode paste is a crucial step. After being baked, the physical and chemical properties of electrode paste undergo significant changes, thus meeting the needs of efficient and stable operation of calcium carbide furnaces. Then, where does the heat source for baking electrode paste in […]

Analysis of Causes for Soft Breakage Accidents During Electrode Paste Usage

Do you know why soft breakage accidents occur during the use of electrode paste? Follow Saxin’s insights to understand the reasons behind this issue. Excessive Volatiles in Electrode Paste: High volatile content in the electrode paste can lead to various issues that contribute to soft breakage during usage. Improper Thickness of Electrode Shell: Too Thin: […]

How do Volatile Compounds in Electrode Paste Impact Its Performance?

The level of volatile compounds in electrode paste can significantly affect its usage. Here is our analysis of the potential impacts, highlighting why it’s critical to control volatile content within a specific range to avoid adverse outcomes. When volatile content is too high, it can lead to the following problems: Difficulty in sintering, resulting in […]

Analysis of Reasons for Hard Breakage of Self-baking Electrodes in Ferronickel Furnace

Electrodes are the core of the smelting function of a submerged arc furnace, serving as a bridge for converting electrical energy into thermal energy. Domestic ferroalloy furnaces usually use low-cost self baking electrodes. In the smelting process of ferronickel furnaces, the normal consumption of electrode paste is about 8-12kg/t, with a very small cost proportion. […]

How to Determine Electrode Paste Sintering Quality by Visual Inspection?

The quality of electrode slurry sintering can depend on visual observation. How to determine if the electrode sintering is normal? If the surface of the electrode is found to be gray white or dark but not red, then the roasting is good. If it turns red, it is too dry; if it turns black or […]

What is the Impact of the Range of Volatile Matter in Electrode Paste on Ferroalloy Smelting?

In the realm of alloy smelting, the volatile content within electrode paste stands as a critical determinant of process efficiency and product quality. Controlling this volatile component within precise parameters is imperative, as deviations can lead to a cascade of adverse effects. Understanding the nuanced impact of volatile content on sintering, strength, and consumption rates […]

8 Tips for Feeding Electrode Paste into Submerge Arc Furnaces

As production proceeds in the submerged arc furnace, the self-baking electrodes are consumed, resulting in a reduction in the power of the electric furnace. To restore power, the electrodes need to be lowered. Before lowering, check whether there are any debris on the electrode to prevent it from getting stuck and damaging the electrode shell; […]

How do Temperature and Time Shape Electrode Paste Quality in the Process of Kneading?

Electrode paste is a crucial component in the production of various types of electrodes, serving industries ranging from steel manufacturing to batteries. The quality of the electrode paste significantly affects the efficiency and performance of the electrodes. This article delves into how the kneading temperature and time, two critical parameters in the electrode paste production […]

How Does Coal Tar Pitch Shape the Performance of Electrode Paste?

Ever wondered how coal tar pitch influences the performance of electrode paste? In this exploration, we’ll delve into the dynamic role of coal pitch — from boosting binding strength to impacting viscosity. Join us on a journey to understand the crucial factors that shape the efficiency and stability of electrode paste. Binder: Coal pitch serves […]